Working principle of high-efficiency mixer

The working principle of an efficient mixer can be clearly summarized as follows:

Mixing function:

An efficient mixer uses a stirrer or mixing mechanism to perform actions such as shearing, rolling, and ejecting on materials, allowing them to be quickly and evenly dispersed within the mixer.

This stirring effect ensures effective contact and mixing between materials, enabling different materials to quickly achieve uniform mixing.

Dispersion effect:

The mixer or stirring mechanism disperses the material into smaller particles or groups of particles, thereby increasing the contact area between the materials.

The increase in contact area further promotes the mixing effect, making the material mixture more uniform.

Crushing effect (in some models):

Mixers or mixing mechanisms may cause crushing of materials, especially when there are larger particles present in the material.

By crushing, larger particles are broken down into smaller particles, which better participate in the mixing process and improve the uniformity and effectiveness of the mixing.

Material movement (taking high-speed mixer as an example):

In a high-speed mixer, the high-speed rotating impeller causes the material to move along the tangent of the impeller due to the frictional force between the surface and the material, as well as the lateral thrust on the material.

Meanwhile, due to the centrifugal force, the material is thrown towards the inner wall of the mixing chamber and rises along the wall surface. After reaching a certain height, due to the effect of gravity, the material falls back to the center of the impeller and is then thrown up again.

This rapid motion causes particles to collide and rub against each other, causing clumps to break and material temperatures to rise accordingly, while rapidly undergoing cross mixing.

Widely applicable:

Efficient mixers are widely used in various industries and fields such as pharmaceuticals, food, chemicals, agriculture, and construction.

In the pharmaceutical industry, high-efficiency mixers are used to uniformly mix raw materials of different components together to form compounds, increase the contact surface area of materials to promote chemical reactions, and accelerate physical changes such as dissolution.

In summary, efficient mixers use various functions such as stirring, dispersing, and crushing to quickly and uniformly mix different materials together, ensuring uniformity and efficiency of the mixture. Its working principle is simple and effective, making high-efficiency mixers an indispensable equipment in multiple industries.